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YS16 Electric Suction Sweeper Instruciton Manual

Table of Contents

1. Precautions

Before using this vehicle, please read this manual carefully, familiarize yourself with and follow the requirements of this manual for correct operation to avoid safety accidents endangering personnel and the vehicle.

(1) Storage of the Manual

The manual should be carried with the vehicle and placed in a place convenient for access and storage.

(2) Spare Parts and Maintenance

Vehicle maintenance must be completed by trained operators or after-sales service personnel. When requesting maintenance or purchasing spare parts from our company or distributors, please provide the vehicle model and body number.

(3) Vehicle Accessories

Please check whether the following items are included in the vehicle:

  • Vehicle operation manual
  • Vehicle tool kit
  • Start key
  • Certificate of conformity
  • Charging socket cable

2. Safety Instructions

Read these instructions carefully and take necessary preventive measures. The essence of these instructions is to prevent injuries, and our company will not assume relevant responsibilities for vehicle damage or accidents caused by non-compliance with safety instructions.

(1) Prohibited Usage Situations:

  • Using the vehicle in environments with flammable or explosive gases or liquids is prohibited.
  • Using the vehicle when it is abnormal or faulty and the problem has not been resolved is prohibited.

(2) Vehicle Maintenance

  • Vehicle maintenance shall be carried out by personnel from maintenance stations authorized or approved by our company, and maintenance shall be performed using parts from our company or approved by our company.
  • Before maintenance, ensure that the entire vehicle is powered off, all mechanical components have stopped operating, the maintenance area is free of physical or chemical hazards such as high-temperature burns, the parking is safe and reliable, and appropriate labor protection equipment is equipped.
  • Maintenance or replacement of parts during vehicle driving or operation is strictly prohibited.
  • Unauthorized modification or alteration of the original vehicle design is strictly prohibited.
  • Maintenance shall be carried out regularly in accordance with the vehicle maintenance cycle.

(3) Battery Safety Precautions

  • To ensure the service life of the battery, check the battery voltage and capacity and charge it regularly.
  • The vehicle should be charged in a well-ventilated place away from fire sources.
  • Disconnect the power supply in time after the battery is fully charged. Prolonged overcharging of the battery is prohibited to avoid reducing the battery life.
  • Battery recycling shall comply with local regulations. Discarding batteries at will is prohibited.
  • When disassembling and assembling batteries, disconnect the negative terminal first, then the positive terminal. Pay attention to the polarity of the battery when connecting wires.

3. Operation Instructions

(1) Vehicle Inspection

Before departure, check the vehicle status to confirm safety before use:

a. Tires: Check for air leakage, bulges, wear, and aging.

b. Brake and steering devices: Check for abnormalities.

c. Overall inspection: Check for liquid or air leakage.

d. Power-on instrument: Check for alarms.

e. Vehicle battery: Ensure it meets operational requirements.

f. Lights and horn: Check for normal function.

(2) Vehicle Function Operation

   2.1 Cab Configuration Instructions

(1) Steering Wheel and Function Switches

(2) Handbrake and Gear Shift Switch

D gear: Forward

N gear: Neutral

R gear: Reverse

The release and engagement of the handbrake must be completed with the key turned on.

(3) Light Switch

(4) Horn Switch

(5) High/Low Speed Switch

High: High gear, high driving speed

Low: Low gear, low driving speed

(6) Accelerator Pedal

The vehicle’s driving speed is controlled by the angle at which the accelerator pedal is depressed.

(7) Brake Pedal

When the vehicle needs to decelerate, release the accelerator pedal and then slowly depress the brake pedal.

(8) Main Power Switch

Controls the total power of the vehicle. Press to disconnect, pull up to connect.

Warnings:

The steering system of this vehicle uses electronic power assistance. Avoid keeping the steering wheel fully turned to one side for a long time. Correct use helps prolong the service life of the steering system.

For safety, drive slowly and cautiously on slopes or slippery ground.

Must use the original vehicle cable with AC220V, 16A socket. The charging environment should be well-ventilated and free of fire sources to avoid danger.      

   2.2 Functional Operations

Pre-operation Inspection:

  • Ensure the vehicle battery meets operational requirements.
  • Ensure the overall braking system is normal.

Sweeping Brush Operation

  1. Turn on the sweeping brush switch to start the sweeping brush.
  2. The left and right front brushes have independent switches and can be controlled individually for lifting and opening/closing.

Rear Compartment Top Spraying Operation

  1. Turn on the roof dust suppression switch to start the rear fog cannon.

Self-cleaning Operation

1. After the operation is completed, turn on the compartment flushing switch to perform self-cleaning of the compartment.

Warning: After the operation, make sure to turn off the side flushing switch before operating the suction cup switch.

4. Running-in Period and Usage of New Vehicles

To ensure the vehicle’s performance and safety, and improve its reliability and service life, all components need to be run in. Therefore, the running-in period for new vehicles is specified as one month, during which the hydraulic oil, rear axle gear oil, brake fluid, and high-pressure pump lubricating oil should be checked.

  • Drive on flat roads as much as possible, and regularly check and tighten the fasteners of all connection parts.
  • Accelerate slowly when starting. Check whether the tire pressure is within the specified value.
  • Drive the vehicle strictly in accordance with vehicle driving safety regulations. Illegal or non-compliant driving is strictly prohibited.
  • In high-temperature environments, pay attention to the power supply and electrical components for excessive temperature or abnormal circuit signals.
  • Pay attention to the battery level during use. Charge in time when the battery level is low to avoid over-discharging the battery.
  • When maintaining or repairing the vehicle, turn off the power switch or remove the positive power supply cable to avoid accidents endangering personnel and the vehicle.
  • Park the vehicle on flat ground as much as possible, apply the handbrake, remove the power key, and lock the door.

5. Warranty and Maintenance Services

Dear users,
Thank you for using our company’s products. In addition to the product, you can also receive various services and technical support from our company. When the product is delivered to the customer, our company will dispatch personnel to train the users in driving, maintenance, and repair, or you can come to our company for relevant maintenance.

(1) Warranty Terms

  1. Under the specified usage conditions and period, our company will repair or replace the faulty or damaged parts free of charge due to manufacturing or material quality issues to ensure the normal operation of the vehicle.
  2. Warranty conditions:
  3. All components must be original parts of our company and within the warranty period.
  4. The following situations are not covered by the warranty:
  5. Damage caused by improper use by the user in violation of the manual requirements.
  6. Damage to parts caused by the user’s unauthorized maintenance or modification without the manufacturer’s consent.
  7. Vehicle damage and component theft/loss caused by natural disasters or accidents.
  8. Wearable parts such as bulbs, fuses, glass components, and products.
  9. Valid proof is required, such as a copy of the user’s vehicle purchase invoice or the product’s factory serial number for date calculation.

(2) Maintenance of Key Components

   Battery1. Keep the surface, connection wires, and bolts clean and dry.
2. Ensure good connections and regularly check for loose wires.
3. Each charge should not exceed 12 hours.
4. Pay attention to the battery level during use and charge in time to avoid over-discharging.
5. If the vehicle is parked for a long time, store the battery fully charged and recharge it every half month.
6. Charge in a ventilated environment to facilitate faster heat dissipation from the charger and battery.
     Motor1. Operating temperature range: -15°C to 40°C.
2. The air should not contain flammable gases.
3. Regularly brush off sand, mud, and other adhesions on the motor casing to avoid affecting heat dissipation.
4. Regularly check the terminal blocks to prevent poor contact caused by looseness.
  Vehicle Lubrication1. Brake fluid: 901 automotive brake fluid DOT3.
2. Rear axle: Hypoid gear oil 90GL, capacity: 1 liter.
3. Steering gear: Hypoid gear oil 90GL, capacity: 0.3 liters.
4. High-pressure water pump: Hypoid gear oil 90GL, capacity: 0.6 liters.
5. Grease lubrication points: Grease nipples on the steering gear, steering tie rods, steering knuckles, bearing parts, and pin connections.
     Inspection and MaintenanceConduct inspections and maintenance every three months:
1. Brakes: Check for low or deteriorated brake fluid, and phenomena such as uneven braking or poor braking.
2. Rear axle assembly: Regularly add and replace lubricating oil as required in the manual.
3. Electrical system: Check for exposed, damaged, corroded, or short-circuited main electrical lines, loose socket connections, etc., and blow and dust the lines.

(3) Troubleshooting for Common Faults

Fault PhenomenonPossible Fault CauseSolution
Vehicle cannot startLoose or broken battery cable connectionsSecure or replace the wiring
Control power fuse blownReplace the fuse
Emergency stop switch is pressedPull up the emergency stop switch
Handbrake not releasedRelease the handbrake
Maximum speed becomes slowerInsufficient battery chargeCharge in time
Handbrake not releasedCheck the handbrake and brake
Note: The user shall bear relevant responsibilities for damage caused by violating the manual content. Our company will not assume corresponding responsibilities for damage caused by non-trained personnel.

Cecilia丨Operations Manager

Hi, I’m Cecilia. Have questions about our floor scrubbers or sweepers? Send me your requirements, and I’ll provide a professional solution.

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